Thought I'd share my electrical gremlin journey so far, with some still tbc details!
Starter issues:
Short version: intermittent starter issues, including no power on key turn, or rough start,engine code referring to circuit 87, and algorithm error.
Replaced battery - no difference.
Found:
- slight corrosion on 3 relays, very slight -light blue colouring at base of pins.
- A lot of rust around nuts on power distribution terminals
- a melted insulation sheath on starter cable (suspecting 'common' y cable failure on sprinter)
So far - replaced all relays and cleaned board with electrical contact cleaner.
Next steps is replacing terminals and nuts for nice clean connections.
Upgrade y cable but mechanic wants to do that as he wants to explore the melted insulation to make sure no other faults in the line.
Reverse camera:
- didn't like the head unit and suspected parasitic drain, so just disconnected it as reverse camera wasn't working anyway.
- pulled off rear left light out of interest and found a loose red cable with tape on it. Not sure if the tape used to hold it in place, or if it has been removed and insulated for a good reason. Can't see anywhere it might have been connected to, but suspect this is the 12v live for the reverse camera. Further tests to be conducted! Thinking of having the boss put it into reverse and find the reverse live, splice it in, and see does that bring the camera to life.
If anyone has any suggestions around anything I'm all ears! Just figured a problem shared is a problem halved
Have photos of everything if of interest too!
Starter issues:
Short version: intermittent starter issues, including no power on key turn, or rough start,engine code referring to circuit 87, and algorithm error.
Replaced battery - no difference.
Found:
- slight corrosion on 3 relays, very slight -light blue colouring at base of pins.
- A lot of rust around nuts on power distribution terminals
- a melted insulation sheath on starter cable (suspecting 'common' y cable failure on sprinter)
So far - replaced all relays and cleaned board with electrical contact cleaner.
Next steps is replacing terminals and nuts for nice clean connections.
Upgrade y cable but mechanic wants to do that as he wants to explore the melted insulation to make sure no other faults in the line.
Reverse camera:
- didn't like the head unit and suspected parasitic drain, so just disconnected it as reverse camera wasn't working anyway.
- pulled off rear left light out of interest and found a loose red cable with tape on it. Not sure if the tape used to hold it in place, or if it has been removed and insulated for a good reason. Can't see anywhere it might have been connected to, but suspect this is the 12v live for the reverse camera. Further tests to be conducted! Thinking of having the boss put it into reverse and find the reverse live, splice it in, and see does that bring the camera to life.
If anyone has any suggestions around anything I'm all ears! Just figured a problem shared is a problem halved


Have photos of everything if of interest too!