The joys

 
 
 
 
 
 
TommyS
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The joys

 ·  Posted: 14.08.2023  ·  #1
Sitting here in the van in Sligo. I had pulled in to check the map and when I tried to move again it wouldnt go into second. Tried lots of things but nothing. I've contacted the breakdown (DAS, through Caravanwise) so someone on their way 1.5/2 hours. Contacted the go to guy JJF and he thinks it could be a selector fork. For Forks sake it's a long way home on the scooter 😎🤓
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Re: The joys

 ·  Posted: 14.08.2023  ·  #2
Another PITA!!!

Someone says they come in threes.................... :o
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Re: The joys

 ·  Posted: 15.08.2023  ·  #3
 


Found a new way of saving diesel.
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Re: The joys

 ·  Posted: 15.08.2023  ·  #4
You just about fit on there, hope it gets sorted soon 🤞
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Re: The joys

 ·  Posted: 15.08.2023  ·  #5
Thought the AA didn't do over 3.5 tonne?
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Re: The joys

 ·  Posted: 15.08.2023  ·  #6
You need to be in the know Ally 8-)

Apparently I was insured through DAS and they organised everything. I was speaking with someone from France about it.


Next problem, my mechanic thinks I need a gearbox. I've tried a few guys who say they can't get the parts to recondition and I've tried a few places for second hand, no joy. Anyone know anyone
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The joys

 ·  Posted: 15.08.2023  ·  #7
Quote by TommyS

You need to be in the know Ally 8-)

Apparently I was insured through DAS and they organised everything. I was speaking with someone from France about it.


Next problem, my mechanic thinks I need a gearbox. I've tried a few guys who say they can't get the parts to recondition and I've tried a few places for second hand, no joy. Anyone know anyone

What are the details of what you require part numbers year etc. I'm going by someone tomorrow who might have something.
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Re: The joys

 ·  Posted: 15.08.2023  ·  #8
There is one type of gearbox that is a difficult one to get.
I have a gearbox that a guy put Baulk rings and hub in it but it was too late, bearings were too far gone and caused shaft damage.

The Baulk rings and hub will be OK if that’s what is wrong with yours…… it’s here and free if it’s of any good,

I got the guy a replacement gearbox from a contact in the Netherlands, if I knew the model I will make the call for you.

The difficult one to get is the one with the level bung in the differential housing on the drivers side (long driveshaft side)……

 
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Re: The joys

 ·  Posted: 15.08.2023  ·  #9
Thanks Martin. My guy hasn't looked at it yet but he thinks its looking like I need a gearbox. Details are Ducato 2003, 2.8JTD
128 hp 244 model and I think its the higher geared version. I've tried around and people are telling me they can't get the parts to recondition.
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Re: The joys

 ·  Posted: 15.08.2023  ·  #10
Jeez Tommy,

Id be worried about a lad that is telling you the box is knackered before checking it out.......

I'd be getting it over to jjf to check it proper and give you the honest findings
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Re: The joys

 ·  Posted: 16.08.2023  ·  #11
Its just an initial thought, he will be inspecting it in the next few days. He also thought it could be connections
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Re: The joys

 ·  Posted: 16.08.2023  ·  #12
Problem i have is getting it sorted as soon as possible im booked to Bilbso in a couple of weeks
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Re: The joys

 ·  Posted: 16.08.2023  ·  #13
Thanks for the offer Jon, I'm pushing my guy to have a look ASAP, hopefully tomorrow or next day
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Re: The joys

 ·  Posted: 16.08.2023  ·  #14
If it was ok before you pulled in and not crunching gears or hard to get into gear it sounds like it might be ok,

A complete box normally dosent just stop, usually a bearing whining or crunch etc would give you an indication before hand,

Fingerd crossed its just the selector and you can still make your bilbao trip 🤞🏻
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The joys

 ·  Posted: 17.08.2023  ·  #15
The guy I spoke to would relay need to know what gearbox is in it, is it hydraulic or cable clutch, the van year doesn't mean that is the year of the box. he did say he had a couple of spare gearbox's but knowing him that could mean they are for spares, because he wouldn't know what they were relay like.
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Re: The joys

 ·  Posted: 17.08.2023  ·  #16
Mike Chubb at No1 Gear was an expert on the older Ducatos but I believe he has retired due to I’ll health.
If you establish what parts you need I’d suggest giving him a ring as he is still giving out sound advice to all in sundry.
No doubt he would still have parts lying about as I got a clutch fork for one of our members a couple of years back.

His number
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Re: The joys

 ·  Posted: 17.08.2023  ·  #17
The gearbox Tommy needs is the 20UM05 box.
The code is stamped on the crown wheel housing on the box.

We’ve located one in the Netherlands but a local one would be easier.
I can get a 72hr delivery via DHL to Ireland.

 
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Re: The joys

 ·  Posted: 17.08.2023  ·  #18
Guys, thanks for the help, I've spoken with JJF and think I'll go with him. Netherlands has the same box as mine, expensive but I'm keeping this van until it dies or I die. Jon ill give you a shout
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The joys

 ·  Posted: 17.08.2023  ·  #19
Quote by TommyS

Guys, thanks for the help, I've spoken with JJF and think I'll go with him. Netherlands has the same box as mine, expensive but I'm keeping this van until it dies or I die. Jon ill give you a shout


good decision,that would be the way I'd go.
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Re: The joys

 ·  Posted: 17.08.2023  ·  #20
TBF Jon's house is closer than the Netherlands.
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Re: The joys

 ·  Posted: 17.08.2023  ·  #21
Yes but its coming from Holland😆
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The joys

 ·  Posted: 17.08.2023  ·  #22
Quote by TommyS

Yes but its coming from Holland😆


You know whats going to happen in future, every time you drive off the boat it'll want to left and go back home. :-)
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Re: The joys

 ·  Posted: 17.08.2023  ·  #23
Id say Tommy will not be too bothered once it lands in Bilbao 😁
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Re: The joys

 ·  Posted: 31.08.2023  ·  #24
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Re: The joys

 ·  Posted: 31.08.2023  ·  #25
Happy travels Tommy, keep us updated😜
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Re: The joys

 ·  Posted: 01.09.2023  ·  #26
Happy days Tommy,

Safe travels
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Re: The joys

 ·  Posted: 01.09.2023  ·  #27
Happy days :)

So gearbox was fubarred?
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Re: The joys

 ·  Posted: 01.09.2023  ·  #28
Have a smashing trip Tommy, …… updates/progress reports are mandatory … remember those left behind 😂
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Re: The joys

 ·  Posted: 01.09.2023  ·  #29
Ally I still have the old gearbox but think second gear is deceased. Just stopped South of Dublin for a bite to eat heading for the boat. So far so good. The van is 20 this month so I expect a few things to be wearing out
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Re: The joys

 ·  Posted: 01.09.2023  ·  #30
Good luck Tommy. Keep us posted.
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The joys

 ·  Posted: 01.09.2023  ·  #31
Great news Tommy, "south of Dublin" Where are you sailing from what boat?
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Re: The joys

 ·  Posted: 01.09.2023  ·  #32
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The joys

 ·  Posted: 02.09.2023  ·  #33
Quote by TommyS

Getting 1130 at Rosslare, sitting here now waiting to get on the Brittany Ferries, Salamanca. Loads of MHs here


Have a good trip, hope everything goes well, you don't need anything else to do wrong.
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Re: The joys

 ·  Posted: 02.09.2023  ·  #34
How many miles on your 2.8jtd?
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Re: The joys

 ·  Posted: 03.09.2023  ·  #35
87000, never raced or rallied
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Re: The joys

 ·  Posted: 05.10.2024  ·  #36
For F sake, it's at it again. Pulled in for a short stop and I've no 2nd gear and no reverse. I had intended to spend a few more days around Verdun but have decided to head for the boat. Just wondering if it could be the cables to the gear lever. Don't fancy spending another couple of grand
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Re: The joys

 ·  Posted: 06.10.2024  ·  #37
The linkage give proplems on older vans, from water getting on it, it is generally recommended to service the linkage before touching the gearbox,it's about an hour's labour.
Have a look at this I found.
http://forums.motorhomefacts.c…-pics.html
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Re: The joys

 ·  Posted: 06.10.2024  ·  #38
I’d also suggest a look at the engine/gearbox mounts
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Re: The joys

 ·  Posted: 08.10.2024  ·  #39
Worth investigating the linkages. You've already replaced the gearbox. I recently couldn't engage reverse and struggled with 1st. I gave the linkages a good spray with White Lithium and eventually changing gear got smoother. A few hundred miles later, the same thing, so I repeated spraying, and again it was smooth. White Lithium is probably not the ideal but it is all I had.
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