Fading Batteries and their Effects

 
 
 
 
 
 
eirebus
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Re: Fading Batteries and their Effects

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Posted: 01.08.2023  ·  #41
The batteries must have been sitting for awhile as they're not fully charged, I think 12.1 is the 50 % figure, get home and get them charged


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Re: Fading Batteries and their Effects

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Posted: 01.08.2023  ·  #42
For anyone else in this position the other option would be to fit just one 12v 100ah lithium battery @a cost under €400 this would give the same output as the 2 Halfords units plus they would last the life of the van and weigh in under 10kg pre battery , you would also have the option to fit a 2nd battery in the further if required


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Re: Fading Batteries and their Effects

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Posted: 01.08.2023  ·  #43
Quote by Phil Bert

For anyone else in this position the other option would be to fit just one 12v 100ah lithium battery @a cost under €400 this would give the same output as the 2 Halfords units plus they would last the life of the van and weigh in under 10kg pre battery , you would also have the option to fit a 2nd battery in the further if required


Above in thread asked:

"Also reading up on lithium and am wondering if at some stage in the future I wanted to try running off one (rather than 2), what do you do about the second battery. I presume I can't just tape up the loose ends shown in the photo (this is the battery under the passenger seat, the one under the drivers seat connects to the fuse panel and there is a big bunch of cables) and expect it all to work ?"

Would you know the answer ? I presume as well that you can't run lithium and lead together. Running the lithium right down would also run the lead down and render it useless


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Re: Fading Batteries and their Effects

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Posted: 02.08.2023  ·  #44
Below is a link to very informative guidance about connecting two batteries. It mentions the load when engine starting but the comments are applicable to any loads.
When going from one to two, or from two to one, batteries it's just a simple rewiring job and if done correctly you shouldn't end up with and redundant wires which need to be taped over.

https://caravanchronicles.com/…-parallel/


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Re: Fading Batteries and their Effects

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Posted: 02.08.2023  ·  #45
Quote by baguette

Below is a link to very informative guidance about connecting two batteries. It mentions the load when engine starting but the comments are applicable to any loads.
When going from one to two, or from two to one, batteries it's just a simple rewiring job and if done correctly you shouldn't end up with and redundant wires which need to be taped over.

https://caravanchronicles.com/…-parallel/


Good read. Just made me realise my inverter is connected to just one battery. According to this, the earth would ideally come off the second battery but I'm not sure how practical this is.

Options in the future could be one lithium battery to power the HAB circuitry and keep the second for just the inverter. Everything in the camper runs through

https://www.amazon.de/-/en/A91…B07C95XP25

and to cut loose a battery, I reckon I would first need to remove the drivers seat and understand the input block connections at

https://www.camperflash.it/dow…RFLASH.pdf

Also the inverter could possibly be wired into the blocks in the EBL, I would just need to figure out how

On a different note, the hour long drive home brought the HLB700s up to 12.7V and 2 hours EHU charge this morning got them to 13.0. Been using the inverter with monitor all day, they dropped quickly to 12.7v but have remained at that level so I guess this will be my base voltage

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Re: Fading Batteries and their Effects

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Posted: 02.08.2023  ·  #46
Picture showing the resting voltage of LA related to the amount of charge remaining. Remember LA voltage will change under load and the size of the load is important so the voltage should not be read until 30mins after no load on the LA battery to get an accurate view.

In relation to charging it's not a simple case of just of having a split charge relay and away you go. Yes it will charge and work for many people but if you are asking a lot from batteries then they need a good charging regime. If your cable on the SCR to the leisure LA is too long and not adequately sized then the voltage will drop and the current and voltage that end up getting through will be low. While it's relatively easiy to get to 80% charge on a LA with enough driving the remaining 20% is not easy to do unless done with the right kit. If you remove 50AHr from your leisure batteries and you're only delivering 6A from your SCR then that's a lot of driving and you may never get about the 80%. Nothing beats a good B2B and good cabling if you use your batteries a lot. If you're using a 500W inverter at full tilt then remember W=A(x)V and therefore 500W=12V x 41A. 41Amps from your batteries in an hour is massive and it's impossible to give you an accuate estimate of how well you can charge given the unknowns of your set up.

Solar works really well and does that 80 to 100% charging really really well with a good MPPT charger. I have 2x90Ahr LA with 60A sterling B2B and 170W solar with short runs of 25mm2 on the B2B and 6mm2 on the solar. It's over speced but intend going to Lithium when the current batteries die.

Good luck with your travels.

 


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Re: Fading Batteries and their Effects

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Posted: 03.08.2023  ·  #47
That table will be very useful and I can see myself referencing it over and over. Should probably print it out and stick it beside the control panel. Looked at other tables online and while they vary slightly the principle is the same.

Just a word of general thanks for all the answers I've got on this forum in the year I have been on it. And many of those questions were very basic from the viewpoint of seasoned campaigners but always patiently answered.

My use case is quite different to most here. Mainly a mobile office so all year round every day daytime usage. But light usage apart from the odd week or weekend away in it.

Mostly hang out here these day, the rock shop near the Cliffs of Mother. And actually the huge car park out the back of if would be a great place to park up for the night if other places are busy. I do occasionally see a camper here in the morning when I arrive. They do great fresh baked produce and coffee too.
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Re: Fading Batteries and their Effects

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Posted: 03.08.2023  ·  #48
Cudnt agree more ,the level of knowledge and xpertise on this forum is incomparable to ringing this guy and that guy,ask any newbies on here including myself or just look at they’re queries and problems answered by seasoned motorhomers is nothing short of outstanding,even if it doesn’t relate to you someone will come in with a problem and be replyed to by the most articulate intelligent knowledgeable Motorhomers in Ireland, no exaggeration there’s boys on here know their stuff

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Re: Fading Batteries and their Effects

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Posted: 03.08.2023  ·  #49
Quote by harringtonp"]
[quote="Phil Bert

I presume as well that you can't run lithium and lead together. Running the lithium right down would also run the lead down and render it useless


Mixing the chemistry's something I hadn't considered , So it seems it can be done but shouldn't be , as you say the LA will draw a load from the lithium but if they both were fully charged starting out it would take a long time to get to the "render it useless" stage .
What would happen in the real world the is the lithium would be recharged when driving or with solar and never reach its 10v cut off point so never reaching the "useless" stage , if it did the BMS would cut in to the protect the cells ,
So if you needed more than 100amps you would get from one 100AH 12V lithium .. ie a 1200w hairdryer.. in theory you could leave your 12v LA in place to provide some extra AMPS .... I wouldn't !

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Re: Fading Batteries and their Effects

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Posted: 03.08.2023  ·  #50


, Jump forward to about 9 min .

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Re: Fading Batteries and their Effects

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Posted: 02.10.2023  ·  #51
Quote by insider

Picture showing the resting voltage of LA related to the amount of charge remaining. Remember LA voltage will change under load and the size of the load is important so the voltage should not be read until 30mins after no load on the LA battery to get an accurate view

 



So. Two months on after putting in two new Halford HLB 700 batteries I'm finding that I'm having to recharge them quite regularly through the EHU. To recap, I use the camper as a mobile office during the day and the only real draw on the batteries is a philips LCD monitor which is rated at 16W:

https://www.philips.ie/c-p/242…l-benefits

I have my Macbook Pro as well but I mainly run that unplugged unless its battery is running low. I don't use the fridge and there really is very little else that is drawing power (a mobile charging in a DIN/Hella socket and the occasional brief use of the water pump)

I only get about 2-3 days out of fully charged batteries before the voltage drops to 12.3 or so.

My thinking is that 2x100Ah batteries should give about 1200WH of usable power. Rounding the monitor draw up to 20W to allow for inverter inefficiencies, this works out at 60 hours. As it is, I turn off the monitor when not really needing it (some things can be down on the small Macbook screen) so over the 3 days there is probably less than 15 hours usage.

What am I missing between the 60 hours theoretical and the 15 hours actual that I'm seeing, any thoughts ?

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Re: Fading Batteries and their Effects

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Posted: 03.10.2023  ·  #52
I know nothing about the ifs and buts, but have you considered a solar panel


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Fading Batteries and their Effects

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Posted: 03.10.2023  ·  #53
I think you need to get an ampmeter into the system and find out what your usage, actually is, what is the inverter drawing, off load and on load and what residual usage is there and where from. Also check the monitor at home to make sure what is on the spec pate is correct.
The theory and calculations are fine to start with, but at some stage you need to prove it by finding the actual.

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Re: Fading Batteries and their Effects

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Posted: 03.10.2023  ·  #54
Martin @sprinter is correct.
From experience I find that the majority of power drain on leisure batteries can be from what is known as “parasitic draw”, basically an amperage drain on the batteries that is not being utilised. Over time a parasitic draw of 150mA (not uncommon) will pull a battery down pretty fast (3 Ah every 24 hrs approx). Lots of things can cause this, improper fitment of aftermarket devices, rectifier in chargers faulty, and a host of other things.
Your usage/draw can be passed thru a shunt and be monitored down to +/- 50 milliamps (or better) so you can fully establish where/what/why that draw is being demanded and act accordingly. This can be temporarily done thru a multimeter but bear in mind that the ‘average’ multimeter off the shelf has a max current rating of 10 amps.
A good solar system is worthwhile coupled to a quality MPPT controller & monitor will at least leave you with info on current state of charge, your usage and battery voltage at a given time.


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Re: Fading Batteries and their Effects

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Posted: 03.10.2023  ·  #55
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Fading Batteries and their Effects

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Posted: 03.10.2023  ·  #56
Using a multimeter to measure current ( amps), you have to connect the meter between the batteries and the load, now that's not as simple as it sounds, because if you look at the size of the cables, you cannot connect it to the battery main cable, ok to step trough each individual unit in the van that draws less than 10amps.
A DC clamp meter around the main battery /batteries live cable will give you a max load , and you can probably get it around the feed to the inverter, to check the load and off load current. The difference between the battery reading and the inverter load, is what you may have to find, what is on, and possibly wasting your batteries, using a combination of multimeter voltage and current, remembering to change the leads to the correct position. Remember if the Monitor is not on but the inverter is still running, it's drawing power.
It's not easy and I hope as clear as mud. Jon may very well have other advise, but to be honest, I would suggest, a visit to @JJF and see if he has a solution.
I would be reluctant to advise anyone to buy gear, as I've so come across so much rubbish, In my working life, I've alway had to used a combination of Anolog wall mounted gauges and Fluke Multimeter, Clamp AC/DC meters, the yearly calibrations cost 10 times what you would pay now, on Amazon, with a second set in the van for breakdown's, and cover if one went down.

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Re: Fading Batteries and their Effects

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Posted: 04.10.2023  ·  #57
A battery monitor LIKE THIS is a good investment, they give all the information you need to look after the batteries, including what's left in them and the actual total current draw at any given time.

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Re: Fading Batteries and their Effects

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Posted: 04.10.2023  ·  #58
I have a battery monitor like the one above that was part of the solar setup installed by campermedic.co.uk

I'll learn how to read it one day 😁

On a slightly different note, during the really good days we had here, (as a test) I ran my fridge off 300watt of solar and a 3kw inverter whilst the sun shone, batteries never went below 12.9, it's a three way absorption fridge.

I have a switch to make the van 240 from the inverter.


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Fading Batteries and their Effects

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Posted: 04.10.2023  ·  #59
Quote by baguette

A battery monitor LIKE THIS is a good investment, they give all the information you need to look after the batteries, including what's left in them and the actual total current draw at any given time.


That's the sort of kit I'd be putting my money into. 👍


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Re: Fading Batteries and their Effects

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Posted: 06.10.2023  ·  #60
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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #61
For now I have taken out the second HLB700 battery under the passenger seat to simplify the system and have created easy access to the HLB700 battery behind the drivers seat.

I bought a Topdon BT200 tester but the problem is trying to find the settings to test it with. The engine battery has what's needed written on it but not these Halford batteries. Have a call open to both Halfords and Topdon, will see if anything comes back.

When I took the passenger seat battery out I just taped the loose terminal loose ends. Not sure if this is a good idea or not... the control panel voltage reading has dropped below 10V and none of the camper devices work. The magic eye on the drivers seat battery is showing plenty of green so I'm taking it that the battery is full ( and I charged it last night too). I can still use the inverter which is all I need in the camper for now.

No idea though how to get the control panel to give a proper reading now that only one battery is connected. I suspect some rewiring in the ELB:

https://www.camperflash.it/dow…RFLASH.pdf

may work but what that is is not clear to me (and I'm not sure if I want to start messing with it)

Bring it to someone like Jon to get it checked out would be ideal.. but it's a long way from West Clare to Donegal. Finding someone more local who is willing to troubleshoot these sort of things is what I really need, don't suppose StrandcampingDoonbeg has any recommendations ?

I would be quite happy to have everything working well of one battery as I would then probably replace it with lithium going forward


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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #62
Try vanderlust in Ennistymon, Anchor point or Derek Walsh, Cara MH in Limerick ,


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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #63
Something is bothering me.
"When I took the passenger seat battery out I just taped the loose terminal loose ends. Not sure if this is a good idea or not... the control panel voltage reading has dropped below 10V and none of the camper devices work"
What is the connection arrangement of your batteries. Which of below. Or is it some other way?
 
.
The top 12 V parallel arrangement with the live from one and the earth from the other, is the correct arrangement, is the negative lead going to earth under the passenger seat,? any orher way can give you charging problems, with the second one not getting a full charge, and one battery, giving all the power.
Have a read. Could this be your problem.
https://dcreservoir.com/batteries-in-parallel-problems/


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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #64
It is a parallel 12V arrangement but because it is factory built cables run under the floor. And everything is wired into the charger unit. I can only assume it was done right and hadn't changed in years. When I replaced the batteries 2 months ago I was careful to connect them the same way as the old ones.

One thing that does bother me is the way I connected the inverter. It sits nicely behind the driver's seat just above the battery and I wired it directly into that battery. Ideally I would have run the earth cable to the battery under the passenger seat but the cables lengths which came with it were short and anyway I didn't want cable on the floor between the two seats. I would imagine I could have wired the inverter into the charger unit but was reluctant to disturb that as there is a huge number of cables running into it and it could be easy to make things worse. But running the inverter of one battery would cause an imbalance which could be the source of issues I'm seeing.

Likewise I probably could have disconnected the passenger seat battery at the charger unit but the cables would need to be identified. This may well need to be something I bite the bullet with and look at

For now I was trying to see could I get a reasonable single battery setup. Because if that works I'd be quite happy to replace it with one Lithium battery but couldn't see myself buying two of them (to start with).

I've seen conversions using a single battery and it seems easy enough to figure where cables run but the compact setup is more complex than that.

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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #65
Quote by eirebus

Try vanderlust in Ennistymon, Anchor point or Derek Walsh, Cara MH in Limerick ,


I see Anchor point and Derek Walsh advertise repairs though they would both be about a 75 minute drive for me.

Vanderlust is literally just up the road (less than 5 mins). I bought the inverter and new table leg and rail there. And while I fitted them on site with help from staff, the impression I get is that they don't generally do repairs. Rentals and conversions are their thing from what I gather.


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Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #66
Am I correct in thinking, that under your passenger seat, you have one cable ( red ) with a positive + battery connector on the end, and another negative - battery connector with two leads ( black ) going off it.? or is there two black - cables going off the other battery,?

"Running the inverter of one battery would cause an imbalance which could be the source of issues I'm seeing"
That could be where the some of the problem is.

I would have wired the inverter with the live of one battery and the neutral off the second one. even if it meant increasing the length and size of the cabling.


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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #67
Under the passenger seat there is just one black cable which was connected to the negative terminal and a blue (I was wondering why not red) which was connected to the positive terminal. Just the 2 cables, no more.

Behind the drivers seat there is a single black cable connected to the negative terminal (plus the black inverter cable) and a single red cable connected to the positive terminal (plus the red inverter cable).

Apart from the inverter which I directly wired myself to the driver seat battery, everything else in the van (control panel, fridge, pump, lights, truma, sensors, leisure batteries, EHU, alternator feed) goes into the back of

https://www.camperflash.it/en/…p.53062.uw

which is (presumably) wired according to:

https://www.camperflash.it/dow…RFLASH.pdf


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Re: Fading Batteries and their Effects

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Posted: 09.10.2023  ·  #68
The wiring diagram has:

14) 9 poles connector for the batteries system:
1-2) earth, batteries and chassis
3) /
4) in + starter battery (50A fuse protected)
5) /
6) in D+ engine alternator
7-8-9) in + services battery (50A fuse protected)

If I am understanding correctly the black negative cables from both batteries should be in 1-2 with the positive cables in 7-8-9)

If I do go at it, I guess the 9 pole connector will pull out and there are small screws for each connection


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Re: Fading Batteries and their Effects

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Posted: 10.10.2023  ·  #69
This is what the back of that charger looks like. Which is why I have so far stayed clear of it
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Fading Batteries and their Effects

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Posted: 10.10.2023  ·  #70
"Under the passenger seat there is just one black cable which was connected to the negative terminal and a blue (I was wondering why not red) which was connected to the positive terminal. Just the 2 cables, no more."
Q?. do you know where the other end of these cables are connected to. and is there any slack/ movement.

"If I am understanding correctly the black negative cables from both batteries should be in 1-2 with the positive cables in 7-8-9)". This is why I cant see that your batteries are in true Parallel ( only in Tandem ). If you use the system with one battery I think you are going to get a similar result to what you have. another thing of note, the general color scheme in crazy, you have
( brown to red ) ( brown to brown ) ( blue and brown to black ) then ( large red to double brown)

Q?. what is the color of the cables on your starter battery., and where is it fitted. the reason for asking this is, on your 9 block at position 4 it would appear you have a blue wire, which is the position for the starter battery.
Q?. where is this blue wire coming from. Is it possible the original starter / engine battery was under the passenger seat?
can you identify the color and position of all the wires in the 9 block
I still think a trip to campermedic.co.uk would be your best bet, and since you work from the van on the computer does it relay matter where you are,I'm sure he will lend you a lead.

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Re: Fading Batteries and their Effects

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Posted: 11.10.2023  ·  #71
Quote by sprinter

"If I am understanding correctly the black negative cables from both batteries should be in 1-2 with the positive cables in 7-8-9)". This is why I cant see that your batteries are in true Parallel ( only in Tandem ). If you use the system with one battery I think you are going to get a similar result to what you have. rk from the van on the computer does it relay matter where you are,I'm sure he will lend you a lead.


Thanks. I'll take out the seats if necessary in the next couple of days and have a good luck and check the starter battery too

The way they group the connectors together on the 9 block would have led me to believe that there is a plate connecting 1 and 2 and another one connecting 7-8-9. So in this case would it not be a parallel connection ?

The wiring does look a bit crazy alright. I do wonder was that the original 1998 wiring or have changes been made to it over its long history

Liked by: sprinter

harringtonp
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Subject:

Re: Fading Batteries and their Effects

 · 
Posted: 12.10.2023  ·  #72
Yes the engine battery positive terminal has a blue cable in addition to a cable conduit with who knows what inside.

I charged the single leisure battery last night and the control panel is now reading correctly again. And the readings seem to agree with those taken directly from the battery using the topdun battery tester.

I had charged both batteries before taking out the passenger seat one and this may have confused the control unit. But it seems to have corrected itself with the latest charge
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